Differences in the sizes of molecules can also be the basis for separations. An example of these techniques is the use of molecular sieves in gas-solid chromatography. Size-exclusion chromatography (SEC) has proved effective for the separation and analysis of mixtures of polymers. In this method the largest molecules emerge from the chromatographic column first, because they are unable to penetrate the porous matrix of the support. Smaller molecules appear later, because they can traverse the entire porous matrix. A column can be calibrated with polymer samples of known molecular weight so that the time required for emergence of the unknown mixture can be used to deduce the molecular weights of the components of the sample as well as their proportions; such molecular weight distributions are very important characteristics of polymers. Exclusion chromatography also finds use in the separation of mixtures of proteins, which are natural polymers.

In clathration, separation also is based on fitting molecules into sites of specific dimensions. Upon crystallizing from solution, certain compounds form cages (on the molecular scale) of definite size. If other substances are present in the liquid solution and they are small enough, then they will be entrapped in the cage; larger components will be excluded. This method has been used in large-scale processes for separating chemicals made from petroleum.

Supercritical-fluid methods

Gaseous substances beyond a specific temperature and pressure (the critical point) become a supercritical fluid, a state that is more dense than a gas but less dense than a liquid. A supercritical fluid can thus dissolve (i.e., solvate) species better than a gas while being less viscous than a liquid. Supercritical-fluid chromatography is used to separate substances that are relatively nonpolar and nonvolatile.

Supercritical-fluid extraction (SFE) is an important method for large-scale purification of complex liquid or solid matrices, such as polluted streams. The major advantage of this method over liquid-liquid extraction is that the supercritical fluid can easily be removed after extraction by lowering the temperature or pressure or both. The supercritical fluid becomes a gas, and the extracted species condense into a liquid or solid. The problem of removing the extracting liquid is eliminated. An example of the SFE method is the removal of caffeine from coffee.

Crystallization and precipitation

Crystallization is a technique that has long been used in the purification of substances. Often, when a solid substance (single compound) is placed in a liquid, it dissolves. Upon adding more of the solid, a point eventually is reached beyond which no further solid dissolves, and the solution is said to be saturated with the solid compound. The concentration of the saturated solution depends on the temperature, in most cases a higher temperature resulting in a higher concentration.

These phenomena can be employed as a means of effecting separation and purification. Thus, if a solution saturated at some temperature is cooled, the dissolved component begins to separate from the solution and continues to do so until the solution again becomes saturated at the lower temperature. Because the solubilities of two solid compounds in a particular solvent generally differ, it often is possible to find conditions such that the solution is saturated with only one of the components of a mixture. When such a solution cools, part of the less soluble substance crystallizes alone, while the more soluble components remain dissolved.

Crystallization, the process of solidifying from solution, is highly complex. Seed particles, or nuclei, form in the solution, and other molecules then deposit on these solid surfaces. The particles eventually become large enough to fall to the bottom of the container. In order to achieve a high purity in the crystallized solid, it is necessary that this precipitation take place slowly. If solidification is rapid, impurities can be entrapped in the solid matrix. Entrapment of foreign material can be minimized if the individual crystals are kept small. It is sometimes necessary to add a seed crystal to the solution in order to begin the crystallization process: the seed crystal provides a solid surface on which further crystallization can take place.

The term precipitation sometimes is differentiated from crystallization by restricting it to processes in which an insoluble compound is formed in the solution by a chemical reaction. It often happens that several substances are precipitated by a given reaction. To achieve separation in such cases, it is necessary to control the concentration of the precipitating agent, so that the solubility of only one substance is exceeded. Alternatively, a second agent can be added to the solution to form stable, soluble products with one or more components in order to suppress their participation in the precipitation reaction. Such compounds, often used in the separation of metal ions, are called masking agents.

Precipitation was used for many years as a standard method for separation and analysis of metals. It has now been replaced, however, by selective and sensitive instrumental methods that directly analyze many metals in aqueous solutions.