Products of chemical processing

Products of chemical processing, made by chemical modification of wood and wood components, include pulp and paper (if pulp is produced by chemical or semichemical methods; see the section Pulp and paper), products of cellulose and other molecular constituents of wood (see the section Ultrastructure and chemical composition), and products of pyrolysis, gasification, and hydrolysis.

Cellulose is produced from chemical pulp after complete removal of the other constituents (lignin, hemicelluloses, and extractives). It is used in the production of synthetic fibres (e.g., rayon), cellophane, plastics, varnishes, lacquers, inks, adhesives, photographic films, magnetic tapes, artificial sponges, explosives, and many other products. The uses for lignin continue to grow, although great quantities are wasted or burned as fuel because its molecular structure and chemistry are not completely known. Lignin is used in making vanillin (synthetic vanilla), pharmaceuticals, plastics, solvents, ceramics, adhesives, synthetic rubber, foam materials, insecticides, fungicides, herbicides, soil conditioners, and other products.

Pyrolysis involves heating wood at temperatures as high as 1,000 °C (about 1,800 °F) in the absence of air. It includes carbonization, destructive distillation, and liquefaction. Carbonization is carried out either by the traditional method of building cone-shaped stacks of wood that are then covered with earth and fired or by heating the wood in metallic kilns. This process yields charcoal, which is used as a fuel, as activated (highly porous and absorptive) charcoal, and in dynamite, fireworks, and pharmaceuticals. In destructive distillation the wood is heated by a stepwise raising of temperature in closed ceramic or stainless-steel chambers. Products of destructive distillation include tar and pitch (which, in turn, are used in the manufacture of such products as wood creosote, plastics, and insulating materials), acetic acid (as wood vinegar), methanol (also called wood alcohol), acetone, and phenols. Liquefaction is conducted in tanks and produces pyrolytic oil, a liquid fuel. Gasification of wood, a high-temperature process conducted with limited and controlled air or oxygen, produces wood gas—mainly methane, carbon monoxide, and hydrogen—which can be used as a fuel or to produce methanol and other organic compounds. A chemical process called hydrolysis—more specifically, saccharification, or breakdown into simple sugars by the action of acids—yields sugars that are used in the manufacture of such products as animal feeds, ethanol (ethyl alcohol), plastics, and glycerol (glycerin).

Extractives

The main wood extractives of practical importance are pine resin and tannins. Resin is produced inside living trees by epithelial cells (specialized parenchyma) lining the resin canals (see the section Rays and resin canals), and it exits when the trees are wounded. In resin harvesting, the trunk is usually debarked systematically in strips, and resin is collected in plastic bags. Not all pine species produce significant amounts of resin to justify harvesting; the main harvestable species occur in Mediterranean countries, the United States, China, India, Pakistan, Indonesia, and the Philippines.

Resin produced as above is called oleoresin and is an exudate rather than an extractive; other examples of tree exudates are sugar maple sap, which is concentrated to make maple syrup, and latex, which can be made into rubber. Resin, however, can also be obtained as an extractive by distillation of wood or as a by-product of pulping (by the alkaline process); these processes give the components of resin: rosin (colophony) and turpentine. Production of resin by tapping living trees is a declining operation, but pulping offers the alternative of deriving the components of resin even from such species as Scotch pine and Douglas fir, which do not produce appreciable amounts of resin by tapping. Chemically, rosin and turpentine are terpenoid acids and monoterpenes, respectively. Rosin dissolved in turpentine constitutes resin. Turpentine is volatile, and, when it separates from resin, solid rosin remains. Rosin is used in the production of paper (as sizing to control water absorption), soap, synthetic resins, synthetic rubber, paints, and varnishes. Turpentine is employed as an industrial solvent and is increasingly used as a raw material for the manufacture of adhesives, synthetic vitamins, perfumes, and flavourings.

Tannins are phenolic substances contained in wood, bark, and other plant materials. Among the major sources are oak, chestnut, quebracho (Schinopsis species), wattle (Acacia species), pine, and hemlock. Tannins are extracted with water or organic chemicals. There are two types—hydrolyzable and condensed. Hydrolyzable tannins are usually mixtures of simple phenols, and their decomposition often occurs simply in warm water, with which they react to form other substances. Condensed tannins are mainly condensation products of various types and form insoluble precipitates. Tannins are used in the tanning of leather, preservation of fishing nets, and manufacture of inks, plastics, and adhesives. Condensed tannins, when reacted with formaldehyde, form adhesives that can replace synthetic resins in the production of plywood and particleboard.

Wood’s content of extractives influences its utilization both positively and negatively. Extractives impart durability to wood, confer colour and odour, and affect painting, varnishing, and glue adhesion. They can also interfere with pulp and paper manufacture by causing pitch trouble (contamination with resin or other extractives) and bleaching problems and by increasing the consumption of chemicals, and they can cause health problems (e.g., bronchitis, dermatitis, and other irritant or allergic reactions in workers in wood-processing industries). Many tropical woods are rich in extractives.